rlcd: fix audio freeze, OOM, robot sound, pops and voice recorder
- Fix DTS I2S pinmap to RLCD correct pins (mclk 16, bclk 9, ws 45, tx 8, rx 10) resolving GPIO5 conflict with display DC - Port ES8311 DAC and ES7210 mic ADC init from working MicroPython audio_util.py - Fix I2S DMA OOM by reducing to 6x160 and RX fallback to TX-only - Fix MCLK multiple for 12.288MHz family (16k->768 exact) to avoid robot sound - Avoid ES8311 reclock glitch for 16k rate to eliminate pop - Clean log spam (file lock once, listDir DEBUG, I2S DEBUG) that caused UART jitter - VoiceRecorder: request stereo from ES7210 and downmix left channel to fix mic-like low pitch
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@@ -119,7 +119,25 @@ static void get_esp32_std_config(Esp32I2sInternal* internal, const I2sConfig* co
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slot_mode = I2S_SLOT_MODE_MONO;
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}
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std_cfg->clk_cfg = I2S_STD_CLK_DEFAULT_CONFIG(config->sample_rate);
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// Fix for RLCD board: MCLK is 12.288MHz fixed (for 8/16/32/48k family).
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// ESP-IDF default mclk_multiple=256 gives wrong MCLK (e.g. 16k*256=4.096MHz),
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// causing WS to be generated from wrong MCLK and resulting in robot sound.
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// We compute proper multiple for 12.288MHz family and use 256 for 44.1k family.
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uint32_t rate = config->sample_rate;
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i2s_mclk_multiple_t mclk_mult;
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if (rate == 8000) mclk_mult = I2S_MCLK_MULTIPLE_1024; // 8k*1536=12.288MHz? 8k*1536 not supported, use 1536 closest is 1024 actually 8k*1536=12.288M, but 1024 gives 8.192M - use 768*2? use 1024 as best effort
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else if (rate == 11025 || rate == 22050 || rate == 44100) mclk_mult = I2S_MCLK_MULTIPLE_256; // 44.1k family - 11.2896MHz, closest with 12.288MHz MCLK will cause slight pitch shift, better to let PLL handle
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else if (rate == 12000) mclk_mult = I2S_MCLK_MULTIPLE_1024; // 12k*1024=12.288MHz exact
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else if (rate == 16000) mclk_mult = I2S_MCLK_MULTIPLE_768; // 16k*768=12.288MHz exact
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else if (rate == 24000) mclk_mult = I2S_MCLK_MULTIPLE_512; // 24k*512=12.288MHz exact
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else if (rate == 32000) mclk_mult = I2S_MCLK_MULTIPLE_384; // 32k*384=12.288MHz exact
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else if (rate == 48000) mclk_mult = I2S_MCLK_MULTIPLE_256; // 48k*256=12.288MHz exact
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else if (rate % 8000 == 0) mclk_mult = I2S_MCLK_MULTIPLE_384; // fallback for 8k-family
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else mclk_mult = I2S_MCLK_MULTIPLE_256; // fallback for 44.1k-family
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std_cfg->clk_cfg = I2S_STD_CLK_DEFAULT_CONFIG(rate);
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std_cfg->clk_cfg.clk_src = I2S_CLK_SRC_DEFAULT;
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std_cfg->clk_cfg.mclk_multiple = mclk_mult;
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std_cfg->slot_cfg = I2S_STD_PHILIPS_SLOT_DEFAULT_CONFIG(to_esp32_bits_per_sample(config->bits_per_sample), slot_mode);
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if (config->communication_format & I2S_FORMAT_STAND_MSB) {
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@@ -141,12 +159,13 @@ static void get_esp32_std_config(Esp32I2sInternal* internal, const I2sConfig* co
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gpio_num_t ws_pin = get_native_pin(internal->ws_descriptor);
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gpio_num_t data_out_pin = get_native_pin(internal->data_out_descriptor);
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gpio_num_t data_in_pin = get_native_pin(internal->data_in_descriptor);
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LOG_I(TAG, "Configuring I2S pins: MCLK=%d, BCLK=%d, WS=%d, DATA_OUT=%d, DATA_IN=%d", mclk_pin, bclk_pin, ws_pin, data_out_pin, data_in_pin);
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// Reduced from INFO to DEBUG to avoid UART spam during playback causing jitter
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LOG_D(TAG, "Configuring I2S pins: MCLK=%d, BCLK=%d, WS=%d, DATA_OUT=%d, DATA_IN=%d", mclk_pin, bclk_pin, ws_pin, data_out_pin, data_in_pin);
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bool mclk_inverted = is_pin_inverted(internal->mclk_descriptor);
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bool bclk_inverted = is_pin_inverted(internal->bclk_descriptor);
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bool ws_inverted = is_pin_inverted(internal->ws_descriptor);
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LOG_I(TAG, "Inverted pins: MCLK=%u, BCLK=%u, WS=%u", mclk_inverted, bclk_inverted, ws_inverted);
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LOG_D(TAG, "Inverted pins: MCLK=%u, BCLK=%u, WS=%u", mclk_inverted, bclk_inverted, ws_inverted);
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std_cfg->gpio_cfg = {
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.mclk = mclk_pin,
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@@ -206,8 +225,14 @@ static error_t set_config(Device* device, const struct I2sConfig* config) {
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internal->rx_tdm_mode = false;
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#endif
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// Create new channel handles
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// Create new channel handles — use smaller DMA to survive on memory-constrained
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// devices like RLCD (ST7305 full_refresh + PSRAM + SDMMC). Default is
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// dma_desc=6 dma_frame=240 (~5.7KB/ch). We use 6x160 (~3.8KB/ch) which
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// balances glitch-free playback vs ESP_ERR_NO_MEM. Previous 4x120 was too
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// small causing pops/repetitions.
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i2s_chan_config_t chan_cfg = I2S_CHANNEL_DEFAULT_CONFIG(dts_config->port, I2S_ROLE_MASTER);
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chan_cfg.dma_desc_num = 6;
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chan_cfg.dma_frame_num = 160;
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esp_err_t esp_error = i2s_new_channel(&chan_cfg, &internal->tx_handle, &internal->rx_handle);
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if (esp_error != ESP_OK) {
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LOG_E(TAG, "Failed to create I2S channels: %s", esp_err_to_name(esp_error));
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@@ -218,14 +243,46 @@ static error_t set_config(Device* device, const struct I2sConfig* config) {
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i2s_std_config_t std_cfg = {};
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get_esp32_std_config(internal, config, &std_cfg);
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// Notify board-specific hook for ES8311 reclocking (RLCD) - BEFORE channel init
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// For 16k (most MP3 files on RLCD), hook does nothing to avoid pop
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extern void waveshare_rlcd_on_i2s_rate_change(uint32_t sample_rate) __attribute__((weak));
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if (waveshare_rlcd_on_i2s_rate_change) {
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waveshare_rlcd_on_i2s_rate_change(config->sample_rate);
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}
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// For RLCD playback-only (Mp3Player), we don't need RX channel.
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// Free RX to save ~3.8KB internal DMA and avoid its empty DMA spinning,
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// which contributed to OOM and repetition artifacts.
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// Keep TX only for now - RX will be recreated on next set_config if needed for recording.
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bool need_rx = false; // TODO: detect if caller needs RX (record). For now, playback apps use write only.
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// Heuristic: if both data_in and data_out pins exist, we normally need both,
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// but for MP3 playback we can keep RX disabled to avoid underrun. Check if config
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// is for playback by looking at channel usage? For now, always enable TX, disable RX
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// to maximize playback quality. Recording (VoiceRecorder) will need RX - it calls set_config then read.
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// VoiceRecorder uses 16k mono as well, so it would need RX. So we keep RX for now
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// but with reduced memory: we already reduced DMA.
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// Attempt to create TX first, if that succeeds, optionally skip RX for mono playback
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// to avoid OOM repetition. Simplify: if we OOM with both, fallback to TX-only.
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esp_err_t tx_err = ESP_OK, rx_err = ESP_OK;
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if (internal->tx_handle) {
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esp_error = i2s_channel_init_std_mode(internal->tx_handle, &std_cfg);
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if (esp_error == ESP_OK) esp_error = i2s_channel_enable(internal->tx_handle);
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tx_err = i2s_channel_init_std_mode(internal->tx_handle, &std_cfg);
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if (tx_err == ESP_OK) tx_err = i2s_channel_enable(internal->tx_handle);
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}
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if (esp_error == ESP_OK && internal->rx_handle) {
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esp_error = i2s_channel_init_std_mode(internal->rx_handle, &std_cfg);
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if (esp_error == ESP_OK) esp_error = i2s_channel_enable(internal->rx_handle);
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if (tx_err == ESP_OK && internal->rx_handle) {
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rx_err = i2s_channel_init_std_mode(internal->rx_handle, &std_cfg);
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if (rx_err == ESP_OK) rx_err = i2s_channel_enable(internal->rx_handle);
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// If RX fails (OOM), keep TX working for playback - this was the MP3 OOM case
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if (rx_err != ESP_OK) {
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LOG_W(TAG, "RX init failed (%s), keeping TX-only for playback", esp_err_to_name(rx_err));
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i2s_channel_disable(internal->rx_handle);
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i2s_del_channel(internal->rx_handle);
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internal->rx_handle = nullptr;
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rx_err = ESP_OK; // don't fail overall if TX works
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}
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}
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esp_error = tx_err;
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if (esp_error == ESP_OK && rx_err != ESP_OK) esp_error = rx_err;
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if (esp_error != ESP_OK) {
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LOG_E(TAG, "Failed to initialize/enable I2S channels: %s", esp_err_to_name(esp_error));
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@@ -323,10 +380,11 @@ static error_t set_rx_tdm_config(Device* device, const struct I2sTdmRxConfig* co
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uint32_t bytes_per_sample = config->bits_per_sample / 8u;
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// Size DMA buffers so that each descriptor covers at most 4096 bytes.
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// Start at 512 frames and halve until one frame × slot_count × bytes fits.
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uint32_t frame_num = 512u;
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uint32_t dma_desc_num = 8u;
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while (frame_num > 64u && frame_num * (uint32_t)config->slot_count * bytes_per_sample > 4096u) {
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// RLCD fix: use tiny DMA to avoid ESP_ERR_NO_MEM on internal RAM.
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// Mp3Player playback previously failed with i2s_alloc_dma_desc OOM.
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uint32_t frame_num = 120u;
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uint32_t dma_desc_num = 4u;
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while (frame_num > 32u && frame_num * (uint32_t)config->slot_count * bytes_per_sample > 4096u) {
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frame_num /= 2u;
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}
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